crimpheightmicrometer docno:ats638002820 releasedate:042310 uncontrolled copy page1of3 revision:a revisiondate:042310 anvil frame function keys battery cap ratchet stop locking dial handle lcd display spindle figure 1 battery voltage is low figure 2 data output to pc set the origin relative measuring absolute measuring inch mode crimp height micrometer specification sheet order no. 63800-2820 features measuringrange:01in.(025mm) resolution:0.00005in(0.001mm) accuracy:0.0001in(0.002mm) calibrationcertificateincluded(traceabletonist ) description thisisamicrometerspecificallydesignedtomeasu recrimpheight.ithasananvil(thinblade)that supportsthe topofthecrimpwhileaspindle(pointedsection) contactsthebottomradialsurface.seefigure1. lcd display
crimpheightmicrometer docno:ats638002820 releasedate:042310 uncontrolled copy page2of3 revision:a revisiondate:042310 micrometer anvil locking dial conductor crimp height figure 4 formed side of the crimp laying on the micrometer anvil position the micrometer spindle in the center of the conductor crimp area. handle bell mouth operation 1. therearetwowaysofpressingthefunction keys: pressandrelease or pressandhold(morethan1second) 2. on/offset = on/off poweron/off. = set settheorigin. 3. abs/incunit = abs/inc absolute/relativemeasuring modeconversion. = unit metric/inchmeasuringmode conversion. 4. set the origin pressandholdthe set keyuntilthe set flashesonceonthelcdandthedisplayisset totheorigin. power 1. thebatteryisasr44,1.5v.replacethebatteryw henthedisplayisblurringorthea ppears. 2. ifthemicrometerisnotinuse,thepowerwillshu toffin5minutes.themicrometerwillturnonwh enpressing the on/off keyorturningthespindle. 3. poweroffthemicrometerwhennotinuse,bypressi ngthe on/off key. 4. removethebatteryifthemicrometerisnotbeingu sedforalongperiodoftime. how to measure crimp height (see figure 4) 1. completethecrimpingtoolsetupprocedure. 2. crimpaminimumoffivesamples. 3. placetheanvil(flatblade)ofthecrimpmicromete racrossthetopofthedualradiioftheconductor crimp.do nottakethemeasurementneartheconductorbellmo uth. 4. rotatethemicrometerspindleuntilthepointconta ctsthebottomradial(curved)surface.donotexc essively tightenthepointagainsttheterminal. 5. recordcrimpheightreadings.aminimumoffivecr impheightreadingsisnecessarytoconfirmthecri mping toolsetup.aminimumof25readingsshouldbeta kenfordeterminingprocesscapability. for additional information, please refer to the mol ex quality crimping handbook (tm-638000029)
crimpheightmicrometer docno:ats638002820 releasedate:042310 uncontrolled copy page3of3 revision:a revisiondate:042310 specifications measuringforce: 5~10n operationtemperature: 0~40 0 c protectionclass: ip54(resistwatersplash) ip65(resistwaterspray) powerconsumption: <=35a storagetemperature: 20~60 0 c troubleshooting symptom cause resolution displaye1 displayexxxxx 1.measuringvalueoverdisplayrange.1 resettheoriginorconverttorelative measuringmode. displaye2 1.theoriginistoogreat. r esettheorigin. 1.internalerrorinthemicrometer. displaye3 displaye8 2.somethingwrongwiththesensor. resetthebattery. 1.measuringsurfacesaredirty. 1.cleanmeasuri ngsurfaces. measuringvalueisnotcorrect 2.theoriginisnotcorrect. 2.resettheorigin . nodisplay displayisblurringor appears 1.batteryvoltageisunder1.45v. replacethebat tery. theoutputdataisincorrect 1.batteryvoltageis under1.45v. replacethebattery. maintenance itisrecommendedthateachoperatorofthetoolbe madeawareof,andresponsiblefor,thefollowing maintenancesteps: 1. removedust,moisture,andothercontaminantswith acleanbrush,orsoft,lintfreecloth. 2. donotuseanyabrasivematerialsthatcoulddamage thetool. 3. whentoolisnotinuse,turnoffandstoreinacl ean,dryarea. 4. therearenorepairpartsexceptforthebatteries availableforthistool.shouldthetoolbedamage da newtoolisrequired. warranty thistoolisforelectricalterminalcrimpingpurpo sesonly.thistoolismadeofthebestqualityma terials.allvital componentsarelonglifetested.alltoolsarewar rantedtobefreeofmanufacturingdefectsfor(1) oneyear. shouldsuchadefectoccur,wewillrepairorexcha ngethetoolfreeofcharge.thisrepairorexchan gewillnotbe applicabletoaltered,misused,ordamagedtools. thistoolisdesignedforhanduseonly.anyclamp ing, fixturing,oruseofhandleextensionsvoidsthisw arranty. contact information formoreinformationonmolexapplicationtoolingp leasecontactyournearestmolexlocationshownbel ow. americas headquarters lisle,illinois60532u.s.a. 180078molex amerinfo@molex.com far east north headquarters yamato,kanagawa,japan 81462652324 feninfo@molex.com far east south headquarters jurong,singapore 6562686868 fesinfo@molex.com european headquarters munich,germany 49894130920 eurinfo@molex.com corporate headquarters 2222wellingtonct. lisle,il60532u.s.a. 6309694550 fax:6309691352 visit our web site at http://www.molex.com
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